HVAC School - For Techs, By Techs

Latest Episodes:

Oil Talk - Short #167 Jun 27, 2023

Show notes

In this short podcast episode, Bryan gets into some oil talk, covering some common refrigerant oil terms and types.

Esterification is the process by which organic acid and alcohol come together to form polyolester (POE) oil and water. Hydrolysis refers to the decomposition of a substance when it comes into contact with water; when POE mixes with water, it will break down into esters, organic acids, and alcohol. Once POE oil undergoes hydrolysis, the process can't be reversed to get the same original oil.

POE oil is also hygroscopic; hygroscopicity refers to the ability of the oil to absorb moisture. Miscibility refers to the ability of an oil to mix with refrigerant and be carried with it. In the context of refrigerant oil, "polar" refers to a molecular structure with an uneven distribution of electrons; oils with polar structures attract water molecules. Solubility refers to how well one compound can dissolve into another.

Mineral oil is a product of the distillation of crude oil and was common in systems that used CFC and HCFC refrigerants. Mineral oil isn't as miscible with new refrigerants that lack a chlorine molecule. Alkylbenzene (AB) is a synthetic oil used in some commercial refrigeration systems that is compatible with mineral oil. Polyolester (POE) oil is one of the most common synthetic oils we use in systems that use HFC refrigerants; its main downside is its high hygroscopicity and tendency to undergo hydrolysis. Polyalkylene glycol (PAG) oil is common in automotive A/C systems (R-134A) and is more hygroscopic than POE oil but does not undergo hydrolysis. Polyvinyl ether (PVE) oil is used as an alternative to POE oil; it is more hygroscopic but does not undergo hydrolysis.

Learn more about the HVACR Training Symposium or buy a virtual ticket today at https://hvacrschool.com/symposium.

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Megging a Scroll - Short #166 Jun 20, 2023

Show notes

In this short podcast episode, Bryan talks about using a megohmmeter on a scroll compressor (or "megging" a scroll).

Scroll compressors are among the most common compressor types nowadays, and they come with their unique needs and best practices. You can't pump them down into vacuums (in many cases, you can't do that anyway due to internal protections), run them in a vacuum, or run a high-voltage megohmmeter or hipot test.

Scroll compressors differ from reciprocating compressors. A scroll compressor's motor is located at the bottom of the compressor, meaning it is immersed in refrigerant and oil when the system is operating AND when it is off; when the compressor is off and cold, there is a chance that there will be liquid refrigerant at the bottom. Compared to reciprocating compressors, scrolls tend to have a more compact and balanced design, and there could be a higher risk of internal arcing due to the tighter electrical tolerances associated with the design.

Many inexpensive megohmmeters will say that any measurement below 10-20 megohms indicates a short, but some scrolls will have acceptable readings as low as 0.5 megohms to ground; these readings will typically show up on the smaller kilohm scale. You must only use a megohmmeter to ground, not from winding to winding.

Moisture contamination, metallic debris, and lubrication issues can also cause a lower ohm reading than acceptable, so it's best to have historic data and track readings over time to make a diagnosis. Many modern multimeters can help you determine if a compressor is shorted to ground; you don't necessarily need a megohmmeter.

You may also read the following tech tip to learn more: https://hvacrschool.com/scroll-compressor-pump-down-megohm-test-fusite-plugs/

Learn more about the HVACR Training Symposium or buy a virtual ticket today at https://hvacrschool.com/symposium.

If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Check out our handy calculators HERE.

Being an HVAC Creative Jun 15, 2023

Show notes

Matt Bruner joins the podcast to talk about what it's really like being an HVAC creative. Matt is a young HVAC business owner who has recently written several HVAC School tech tips and pursued creative interests in the trade.

Being creative in any industry or aspect of life requires us to be aware of what's around us and think deeply about how things can be better. Creativity requires us to channel our dissatisfaction into finding a solution, not just complaining, similar to how children channel boredom into projects.

While the industry relies on processes and procedures to establish consistent standards, an over-reliance on processes can remove opportunities for HVAC professionals to be creative in their careers. However, creative solutions still need to be based on a solid understanding of the scientific and safety fundamentals of the trade. In many cases, processes get better when people are allowed to be creative and tweak existing models and ways of doing.

There is plenty of room for creativity in the design and installation of residential HVAC systems. Common problems, including the need for dehumidification, require creative solutions from smart people in the trade. Solving these challenges is fun for creative-minded people, especially those who acknowledge that they don't have all the answers. The HVAC industry has so many jobs that require creativity through hands-on problem-solving.

Matt and Bryan also discuss:

How Matt ended up in the HVAC industry
"Poor" creativity
Institutional and self-imposed constraints
AI and data models
What it really means to "do things better"
Unteaching and unlearning bad habits
Asking the right questions
Self-awareness
The evolution of "the right way" of doing things

Learn more about the HVACR Training Symposium or buy a virtual ticket today at https://hvacrschool.com/symposium.

If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Check out our handy calculators HERE.

EER, SEER and TXVs - Short #165 Jun 13, 2023

Show notes

In this short podcast episode, Bryan talks about TXVs and their impacts on energy efficiency ratings (EER and SEER).

EER (Energy Efficiency Ratio) is calculated based on fixed conditions (an outdoor temperature of 95 degrees Fahrenheit and an inside temperature of 80 degrees with 50% RH). EER is a ratio of cooling-only capacity in BTUs per hour to the total electrical input in watts. SEER (Seasonal Energy Efficiency Ratio) is the ratio of an HVAC system's cooling output during a typical cooling season to the seasonal electrical input in watts.

Both energy efficiency ratios use non-proportional units (BTUs to watts), but SEER is supposed to account for a wide set of conditions (even though the climates of regional markets can vary quite wildly). EER2 and SEER2 are new standards based on updated equipment testing protocols with more realistic static pressures.

TXVs and EEVs can modulate to control the amount of refrigerant going into the evaporator coil. TXVs maintain a set superheat at the evaporator coil outlet, which it detects with a sensing bulb mounted to the suction line. These sorts of modulating metering devices can boost system efficiency by adjusting the amount of refrigerant it feeds into the evaporator coil. Underfeeding can lead to inefficiency, and overfeeding can cause system damage.

Non-bleed TXVs shut tight once the compressor shuts off, which prevents refrigerant migration during the off cycle and pressure equalization, thus protecting the compressor and reducing the cyclic degradation coefficient. The compressor may have to start a little bit harder, but the effects of the hard shutoff can improve the SEER rating by about 0.5. TXV systems are, overall, more efficient than systems fixed-orifice metering devices.

Learn more about the HVACR Training Symposium or buy a virtual ticket today at https://hvacrschool.com/symposium.

If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Check out our handy calculators HERE.

High Performance Maintenance w/ Jim Ball Jun 08, 2023

Show notes

Jim Ball from NCI joins the podcast to talk about high-performance maintenance contracts and agreements.

A high-performance maintenance agreement requires you to take system measurements and present solutions to maximize performance accordingly and exceed customers' expectations, not just make assumptions about the performance parameters. Key measurements we should know include the charge levels, total external static pressure, filter & coil pressure drop, and CFM per ton.

Many HVAC contractors and technicians don't really believe in maintenance procedures; some contractors merely want to keep customers or secure work during the shoulder months and don't aim to optimize the homeowners' systems. Maintenance procedures provide technicians and contractors the opportunity to improve the health and comfort of their customers. To perform a quality maintenance procedure, we need to establish company-wide processes that produce consistent results. When we standardize maintenance and installation procedures, we want to think about what an ideal system would look like and make our processes meet those expectations.

Scheduling is an important aspect of maintenance agreements, and your ability to commit to a schedule can make or break your maintenance program. Pricing is also critical, and customers tend to be educated on their options; many of them understand that a higher price will often indicate higher standards. As we perfect our maintenance procedures and take advantage of technology, we can embrace monitoring in our maintenance programs.

Jim and Bryan also discuss:

Jim's history in the industry
SEER ratings vs. real efficiency
The value of historical measurements
Craftsmanship and quality standards
"Unteaching" poor practices
Communication practices with customers
Roleplay as a training tool
Monitoring as the next step for high-performance maintenance programs

Learn more about NCI and high-performance HVAC at https://nationalcomfortinstitute.com/. You can email Jim at jimb@ncihvac.com or call him at (440)-670-8783.

Learn more about the HVACR Training Symposium or buy a virtual ticket today at https://hvacrschool.com/symposium.

If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Check out our handy calculators HERE.

Steve Coscia - HVAC Soft Skill Training Resources Jun 06, 2023

Show notes

This episode of the HVAC School podcast Steve Coscia's symposium presentation: HVAC Soft Skill Training Resources.

Likability is a superpower in any job that requires you to interface with customers or students. Every word and mannerism your customer or student sees will matter, and it's important to be likable. Those impressions can heavily influence their decision-making.

Making a good first impression is one of the most important areas where we can focus our soft skills, and being on time is an easy way to make a good first impression on customers. When we are pleasant and convey mastery of our craft, we become more likely to earn appreciation and respect from customers and fellow tradespeople.

Delegating the authority of the class is a soft skill that is important for instructors, as it encourages participation and lets a student be recognized by their peers. Telling a "signature" story, using props, and making the classroom interactive also help you convey useful information to your students and keep them interested. The objective is to get students to talk, and applying the "rule of 10" with these methods should help keep students' attention. Whether you're leading an employee meeting or training a class, don't be afraid to embrace your unique brand of teaching or leadership.

Steve also covers:

Lessons learned as a writer and instructor
"Overpreparation"
Humility
Using action-oriented language and being honest
Cleanliness and organization skills
Sharing information with coworkers
The Silo Effect
Editorializing and saying too much
Using proper grammar and positive words
Congruency
Integrity, self-control, and proactivity
Buying time and convenience-oriented customers

Learn more about Steve's training at https://www.coscia.com/, and be sure to check out his training series on ESCO Institute's HVACR Learning Network at https://hvacr.elearn.network/pages/coscia-communications.

Learn more about the HVACR Training Symposium or buy a virtual ticket today at https://hvacrschool.com/symposium.

If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Check out our handy calculators HERE.

I Installed an A2L and Lived to Tell About It! Jun 01, 2023

Show notes

Roman Baugh returns to the podcast to talk about the time he installed an A2L system and lived to tell the tale.

Roman used most of his same R-410A tools to install the first A2L-based ductless mini-split in Florida. Flare blocks, wrenches, and torque wrenches will all stay the same; you just have to be sure that your vacuum pumps and recovery machines are rated for use on A2L refrigerants. A2L-based mini-splits use flared fittings with no brazing necessary; this is currently the A1 status quo.

Purging and flowing with nitrogen will be required of A2L systems. Purging refers to a higher flow rate and flowing refers to a very low flow rate (2-5 standard cubic feet per hour). If a pipe may have refrigerant inside of it, we will need to cut the pipe with a copper cutter, not use a torch.

You will need to store A2L refrigerant tanks upright and locked in your van. You'll want the tanks to avoid being banged around or struck by other objects in the van. Although A2Ls are non-toxic, they still displace oxygen if a valve opens.

Bryan and Roman also discuss:

"Mildly" or "slightly" flammable
Purging vs. flowing nitrogen
Deep evacuation
Flammable substances in the automotive industry
Will there be reverse-threaded connections?
The ever-changing HVAC industry
Lower charge amounts

Resources:

You can learn more about A2L refrigerants in general on the ESCO Institute e-learning network by checking out training courses at https://hvacr.elearn.network/.

Check out Opteon's new A2L refrigerant, XL41 (R-454B), at https://hvacrschool.com/xl41.

You can find Daikin's R-32 resources at https://www.r32reasons.com/.

Learn more about the HVACR Training Symposium or buy a virtual ticket today at https://hvacrschool.com/symposium.

If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Check out our handy calculators HERE.

Motor Speed - Short #164 May 30, 2023

Show notes

In this short podcast episode, Bryan talks about motor speed and other basic electrical topics as they relate to motors in HVAC equipment.

In a typical single-phase PSC-type (induction-driven) motor, the speed is primarily determined by the electrical cycle rate, also known as the hertz. The hertz represents the speed at which the electrical current changes direction (positive to negative) per second; in the USA, that number is typically 60 hertz. Unless we're dealing with ECMs and VFD-driven motors, the motor speed will be partially influenced by the hertz or frequency as determined by the utility company or a generator.

Motor speed is also determined by the number of magnetic poles in the motor. A motor doesn't make a complete revolution per cycle; a cycle only refers to the distance between two poles. The more poles we have, the shorter the distance needs to turn per cycle. A two-pole motor rotates all the way every cycle, resulting in 3600 RPM under no-slip conditions (synchronous speed). A four-pole motor has half the RPM, and an eight-pole motor has 1/4 of the RPM of a two-pole motor.

Speed taps add winding resistance between run and common to create slip and slow the motor. A six-pole motor has 1200 RPM synchronous, but 1075 is the effective speed with slip factored in. Each speed has a different level of winding resistance, which slows the motor as you move from high to low; the lower-speed tap has higher resistance than high-speed taps.

ECMs and VFD-driven systems convert the frequency and don't depend on the electrical frequency from the utility or generator.

Learn more about the HVACR Training Symposium or buy a virtual ticket today at https://hvacrschool.com/symposium.

If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Check out our handy calculators HERE.

Growing in Productivity and Confidence as a Tech w/ Refrigeration Mentor May 25, 2023

Show notes

Trevor Matthews returns to the podcast to talk about growing in productivity and confidence as a tech to avoid feeling stuck in your career. They talk about personal development within your organization and in communities or training courses beyond your organization.

Confidence and productivity work hand in hand, and techs can grow in both areas when they prioritize the one that matters most to them. In many cases, repetition helps build confidence, especially in the trades and other professions where you work with your hands. Scheduling is another strategy that improves your productivity, which can boost your confidence in the long run.

As humans, we tend to fixate on fears and problems. We can build our confidence by reframing our fears, giving ourselves (and others) grace when we make errors, and focusing on building our skills to work through challenges. It's also important to find people in your organization who will uplift you, not hold you back.

Developing unhealthy habits is a possible consequence of over-focusing on work, and it could be detrimental to your personal and professional life. Your physical and mental health are also important to your productivity and progress.

Trevor and Bryan also discuss:

Using a calendar to manage productivity
Learning new skills to build confidence
Communicating with your employer and building a relationship
Training programs
Self-assessment and going out of your comfort zone
Caring about yourself to care about others

Some of Bryan and Trevor's favorite books on the topic:

Check out Trevor's Refrigeration Mentor program at https://refrigerationmentor.com/.

Learn more about the HVACR Training Symposium or buy a virtual ticket today at https://hvacrschool.com/symposium.

If you have an iPhone, subscribe to the podcast HERE, and if you have an Android phone, subscribe HERE.

Check out our handy calculators HERE.

The Art of Unteaching w/ MeanHVAC May 18, 2023

Show notes

This podcast episode is Alex Meaney's 2023 HVACR Training Symposium session: "The Art of Unteaching."

We may have flawed understandings of HVAC concepts, including the understanding that "heat rises." Our world is constantly shaped by the things we see and believe, and we are hard-wired to defend our observations and beliefs if we feel that those are threatened by new information. Instructors need to be sneaky about "unteaching" flawed ways of understanding the scientific principles of HVAC.

When we communicate concepts to others, we need to watch our language and make sure our messages are clear; the subtext is as important, if not more important, than the actual material. Humility also goes a long way when teaching, though teachers need to be especially careful of imposter syndrome.

Teachers can be most effective when they find a point of common ground between what their students already know and what they want to teach their students; avoiding jargon is a good way to make sure everyone can start on the same page before you teach them the vocabulary. When teaching, think about filling in the gaps without students realizing that those gaps have been filled; some teaching techniques, like inversion, can help with this process. Group settings also make it easier for students to process new information.

Alex also covers: