Within Tolerance

Latest Episodes:

Within Tolerance Episode 218 - Graham Francis of Lights Out MFG Mar 04, 2024

Show notes

In this episode of Within Tolerance, Graham Francis joins me to discuss Lights Out Mfg. Graham shares his journey from childhood fascination to mechanical engineer, detailing his experiences at King Machine, transitioning to sales, and partnering with Rapid Design Solutions.

We delve into their automation solutions for machine shops, including integrating robots for machine tending and specializing in machine loading systems. Graham highlights the role of automation in upskilling employees, previews upcoming projects, and envisions a fully automated system. We explore tool life management, automation preparation, industry challenges, and the trend of automation adoption in machine shops, emphasizing the need for education and promotion within the industry.

Rapid Design Solutions first episode here: https://podcasters.spotify.com/pod/show/withintolerance/episodes/Within-Tolerance-Episode-24---Rapid-Design-Solutions-e9fi62

Check out Lights Out MFG's IG @lightsout.mfg

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Within Tolerance Episode 217 - James Meyette Feb 26, 2024

Show notes

This week I am joined by everyone's favorite Selway Sr. Apps Engineer, James Meyette alongside Chris Zappettini. James discusses his journey in manufacturing, from machinist to applications engineer, touching on experiences with companies like Cummins, Mori Seiki, and MasterCAM.

He also dives into his role at Selway, sharing experiences in applications engineering, customer interactions, and resolving technical issues.

We talk about tool measurement systems, the MX330 PC-10's capabilities, equipment selection based on needs, and advice for aspiring machinists, stressing the value of diverse learning and hands-on experience in the dynamic field of machining. Check out James' IG @cncappsjames

Check out Zap's IG @zap.consulting

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Help support the podcast www.patreon.com/withintolerancepodcast

Within Tolerance Episode 216 - A Little Loopy with Chris Zappettini Feb 10, 2024

Show notes

Chris talks about his whirlwind last couple weeks wrapping up his shop move and his success with gear hobbing. I share the new machine we bought, talk about my new experience at Hermle training, and thoughts on Heidenhain.

Check out Zap's IG @zap.consulting

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Help support the podcast www.patreon.com/withintolerancepodcast

Within Tolerance Episode 215 - Jonathan Hornell-Kennedy of Framework Bicycles Feb 02, 2024

Show notes

I am joined by a familiar name with a new company this week. Many of you may recognize Jonathan Hornell-Kennedy from @coreprintpatterns and his previous episode (81), but this week Jonathan is back to talk all about his new company @frameworkbikes . We talk about his path into bike making, carbon fiber filament winding machines, machining frame components, testing them and more!

Check out Frameworks' IG @frameworkbikes

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Help support the podcast www.patreon.com/withintolerancepodcast

Within Tolerance Episode 214 - Movin' On Up with Chris Zappettini Jan 26, 2024

Show notes

This week I have Zap back to give updates, and answer listener questions. Zap gives an update on his personal and work life. He talks about his recent trip to New York where gear hobbing on lathes yielded great results. He emphasizes the value of automation and we share our dream machines. We both discuss marketing strategies and the importance of soft skills. I also dive into the trials of getting the new shop ready to move in.

Check out Zap's IG @zap.consulting

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Help support the podcast www.patreon.com/withintolerancepodcast

Within Tolerance Episode 213 - Shawn Conour of Conour MFG Jan 19, 2024

Show notes

This episode I am joined by Shawn Conour, the president of Conour MFG. We discuss his company's patented racking arm valve, the machining process involved, and our experiences in the machining industry. We also touch on the challenges of running a machine shop, the exciting projects we're working on, power grid reliability, gun building, tool research, and more! Check out Shawn's Youtube Channel here: https://www.youtube.com/watch?v=uqijBq9JDSo

Check out Shawn's IG @Conour_MFG

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Help support the podcast www.patreon.com/withintolerancepodcast

Within Tolerance Episode 212 - Kenny Urban Jan 12, 2024

Show notes

In this episode, I'm joined by Kenny Urban, the machine shop supervisor at Meyer Tool and Manufacturing. Kenny discusses his passion for getting kids involved in manufacturing and highlights their facility's specialties in cryogenic assemblies. We delve into the benefits of Hurco machines and the importance of programming and CAM software. Kenny also shares his journey into manufacturing. We address listener questions, discuss the challenges of machining titanium, and touch on 5-axis machining. Kenny's research on Torlon and his recommendations for leadership assessments wrap up the conversation.

Check out Kenny's IG @patriot_mucheenist

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Help support the podcast www.patreon.com/withintolerancepodcast

Within Tolerance Episode 211 - Michael Gimbel of Gimbel Automation Jan 05, 2024

Show notes

This episode I have a conversation with Michael Gimbel of Gimbel Automation. Michael shares the journey of his company and how they transitioned from contract manufacturing to engineering consulting and eventually to adding Gimbel Automation. We talk about spindle gripping best practices, solutions for programming them, the product offerings from Gimbel Automation and more!

Check out Gimbel's IG @gimbelautomation

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Help support the podcast www.patreon.com/withintolerancepodcast

Within Tolerance Episode 210 - Keaton Friedman of Swift Universal Dec 21, 2023

Show notes

Recorded earlier this year, the long awaited episode with Keaton from Swift Universal is here! Keaton shares his story, from starting a small shop while attending college all the way up to his recent purchase of a Kern HD. Keaton shares his experience with growing a business, SBIR grants, and more!

Check out Swift's IG @swift_universal

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Help support the podcast www.patreon.com/withintolerancepodcast

Within Tolerance Episode 209 - Forgetting Things to Be a Better Mentor with Ethan Patane Dec 07, 2023

Show notes

Ethan Patane is back this week to talk about a year of mentorship and instruction. Ethan gives me his "Seven Things to Forget" to be a better mentor, we talk about how to bring more people into manufacturing, and things he looks at when evaluating potential employers.

Head over to impact.rit.edu/project/40222 to help the RIT FSAE team on their new build!

Check out Ethan's IG @e.patane515

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Help support the podcast www.patreon.com/withintolerancepodcast

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