Within Tolerance

Latest Episodes:

Within Tolerance Episode 238 - New Machines and Post IMTS Recovery Oct 25, 2024

Show notes

Zap and I catch up post IMTS and talk about troubleshooting on-the-road machining issues, the challenge of constant travel, and Zap offers a behind-the-scenes look at teardown strategies post-trade show. Meanwhile, I talk about the sale of our S700 and preparing for the U500's arrival, experiments in annealing plastic, and dealing with customers.

Check out Zap's IG @zap.consulting

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Help support the podcast www.patreon.com/withintolerancepodcast

Within Tolerance Episode 237 - Juan March of Jax Precision Oct 11, 2024

Show notes

This week I welcome back Juan March from Jax Precision to discuss the monumental changes in his shop over the last two years. We dive into the challenges of equipment reliability, the pursuit of AS9100 certification, and the implementation of the Infab ERP system tailored for high-mix, low-volume production. We also explore the intricacies of managing logistics and maintaining productivity during a move to a spacious new facility. Check out Juan's IG @jaxmfg ----------------------------------------- Help support the podcast www.patreon.com/withintolerancepodcast

Within Tolerance Episode 236 - Jamie Underwood Sep 27, 2024

Show notes

In this episode of Within Tolerance, I sit down with Jamie Underwood from Hadrian to talk about their exponential growth, changes in job roles, and how the company is handling challenges such as in-process inspection and automation. Jamie shares insights on leadership, training new employees, and how automation is changing the role of machinists. We also delve into the personal side of machining, discussing mental health, burnout, and the importance of work-life integration.

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Help support the podcast www.patreon.com/withintolerancepodcast

Within Tolerance Episode 235 - IMTS 2024 Special Episode Sep 20, 2024

Show notes

IMTS 2024 is a wrap and I was lucky enough to be able to record every day while there! Join Zap and I as we catch up every morning and are joined by a crew of past and future guests from the show. Big thanks to Chris Zappettini, Graham Francis, Al Whatmough, Jeff Tiedeken, Austin Roche, Yuto Matsuura, Jay Pierson, Andrew Henry, John Saunders, and James Meyette for joining me! An equally big thanks to the Toolpath team for hosting us, and the DSI team for outfitting the booth.

Check out:

Zap's IG @zap.consulting

Graham's IG @lightsout.mfg

Al's IG @al.whatmough

Jeff's IG @yetiman01

Austin's IG @armachineman

Jay's IG @pierson_workholding

Andrew's IG @henryholsters

John's IG @saundersmachineworks

James' IG @cncappsjames

Toolpath's IG @toolpathlabs

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Help support the podcast www.patreon.com/withintolerancepodcast

Within Tolerance Episode 234 - Show Prep and Machine Testing Sep 07, 2024

Show notes

Zap joins me this week to discuss his recent complex probing project in Ohio and his travels to Nevada. We delve into the technical intricacies of machining macros, troubleshooting probing issues, and tips for maintaining clean coolant. Zap shares his expertise on achieving tight tolerances, managing work and travel, and fostering team dynamics. Additionally, I recount my hands-on experience testing the U500 machine, highlighting its performance, work envelope, and controls. We also offer practical advice for maximizing efficiency and effectively preparing for IMTS.

Check out Zap's IG @zap.consulting

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Help support the podcast www.patreon.com/withintolerancepodcast

Within Tolerance Episode 233 - Justin Gray of Toolpath Labs Aug 23, 2024

Show notes

In this episode, I sit down with Justin Gray, CTO of Toolpath Labs, to discuss his fascinating journey from NASA to leading an AI-driven CAM automation startup. We delve into Toolpath Labs' mission to enhance manufacturing efficiency, the challenges of transitioning from traditional roles, and the complexities of coding machining strategies. Justin shares his experiences with automation technologies, the potential of AI in machining, and valuable lessons from industry precedents. Plus, get a behind-the-scenes look at the development of their estimating product and a fun story about a dog bed in their shop!

Check out Justin's IG @justinsgray

and Toolpath Labs @toolpathlabs or https://www.toolpath.com/

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Help support the podcast www.patreon.com/withintolerancepodcast

Within Tolerance Episode 232 - The IMTS Ramp Up Aug 16, 2024

Show notes

In this episode, I catch up with Zap, discussing everything from hiring new team members to tackling complex machining projects. We dive into a unique e-bike project and explore advanced machining setups, Vero-S systems, and the importance of customer relationships. We also talk about dealing with YouTube machining trends, and the challenges of using both old and new equipment. From essential deburring tips to managing shop rust and insights for IMTS attendees, this episode is packed with practical advice and industry anecdotes.

Check out Zap's IG @zap.consulting

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Help support the podcast www.patreon.com/withintolerancepodcast

Within Tolerance Episode 231 - Jarrett Morgan of Possum Solutions Aug 02, 2024

Show notes

In this episode, I interview Jarrett Morgan of Possum Solutions about his unique journey from Steadicam operator to running a business creating custom cinema camera accessories. Jarrett shares his evolution, offering insights into the intricacies of running a machining business while having another job. We also discuss the influence of streaming services on the film/media industry, humorous and instructive machine maintenance anecdotes, and Jarrett’s quest for organization.

Check out Jarrett's IG @possumsolutions

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Help support the podcast www.patreon.com/withintolerancepodcast

Within Tolerance Episode 230 - Live in the Studio Vol 2 Jul 26, 2024

Show notes

In this episode, Chris and I delve into our latest projects and experiences from the past weeks, including Chris's extensive travels tackling various machining challenges across multiple states. We cover topics like material shortages, fusion design, and complex surfacing projects for knife handles. We also discuss the nuances of machine tool programming, organizing tool cribs, and having extra hands in the workshop. Additionally, we explore workflows, tool setups, and balancing quick turnarounds with quality, highlighting stories and insights on maintaining efficiency, flexibility, and creativity in CNC machining.

Check out Zap's IG @zap.consulting

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Help support the podcast www.patreon.com/withintolerancepodcast

Within Tolerance Episode 229 - Proteum's First "Intern" w/ Ethan Patane Jul 05, 2024

Show notes

Ethan and I catch up after his week at Proteum as our first "intern"! We talk about projects he accomplished, things he learned, and ways Proteum can get better. We talk about the RIT Formula SAE team's recent victory and lessons gained over the years.

Check out Ethan's IG @e.patane515

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Help support the podcast www.patreon.com/withintolerancepodcast

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