Show notes
This week we dive into the world of titanium frame building with Brad Bingham. Based in the Steamboat Springs, Colorado, Brad has been crafting custom frames for an impressive 27 years. Starting his journey as a welding enthusiast in high school, Brad's passion for making things led him to the art of bike building. But his skills go beyond frames – he even built his own home with the help of his retired custom home builder father. In this episode, Brad reveals the importance of learning how to do things for oneself and consulting experts. He shares his experience working for a dental equipment manufacturer before diving headfirst into the world of bikes. From working at renowned bike manufacturer Moots to eventually taking over Kent Erickson Cycles, Brad's journey is a testament to his dedication and expertise. Brad and our host, Randall Jacobs, delve into the nitty-gritty details of bike design. They discuss everything from tube selection and mitering to the impact of weight bias and alignment. Brad's deep knowledge of geometry, materials, and manufacturing processes makes this episode a must-listen for any bike enthusiast or aspiring frame builder. But what sets Brad apart from the rest? Well, his attention to detail and commitment to customer satisfaction are second to none. As the owner of Bingham Built Bikes, he prioritizes open communication and mutual respect. With his wife, Hannah, by his side, they handle everything from bike design and production to backend operations. Their tiny operation may be limited in size, but it's big on passion and craftsmanship. Binghm Built Bicycles Website Support the Podcast Join The Ridership Automated Transcription, please excuse the typos: [00:00:00]Brad Bingham: Yeah. So I'm, I'm Brad Bingham. I'm, uh, based out of Steamboat Springs, Colorado, and I'm a custom titanium frame builder. Uh, been doing that here in Colorado for, gosh, going on what, 27 years? [00:00:17]Randall Jacobs (host): Wow. 20, 27 years, [00:00:20]Brad Bingham: Correct. Yep. [00:00:21]Randall Jacobs (host): you don't look, you started welding when you were like eight. [00:00:27]Brad Bingham: Uh, no. I, I really started welding in earnest, um, senior in high school. I. [00:00:35]Randall Jacobs (host): No kidding. [00:00:36]Brad Bingham: And then, yeah, I moved here to, to Steamboat right after I turned 20. And [00:00:41]Randall Jacobs (host): so me about those first welding experiences. How'd you get into it? Was it starting with bikes or was it, uh, a general, was it a vocational program? What was the nature of [00:00:51]Brad Bingham: it, it was very bike centric, so I, I knew that I wanted to construct bike frames, uh, mountain bikes specifically. And to do that, I needed to know how to, you know, join two tubes together. And at the time, I mean, I was 18 years old and didn't have any welding experience whatsoever. So I went and took a, uh, evening like, uh, community college TIG welding course. It was like a 75 hour course and took that in the, in the evenings after work. Um, And I walked in there with a couple of parted off pieces of Reynolds bike tubing and I said, I just need to know how to put these two things together. [00:01:40]Randall Jacobs (host): And so this is really, I mean, this has been your path in life since [00:01:45]Brad Bingham: Mm-hmm. [00:01:45]Randall Jacobs (host): beginning. [00:01:46]Brad Bingham: Mm-hmm. [00:01:46]Randall Jacobs (host): Um, that's, uh, it seems like an increasingly rare phenomenon to have such clarity at a young age at what you wanna do and then to go out and do it. So, uh, good on you. Some of us, some of us, it takes a lot longer. [00:01:58]Brad Bingham: Oh, sure. Yeah. I mean, I was, I was always really passionate about making things. I, I just always needed to be making something or working on something. And luckily the bikes found me, you know, 'cause I was a rider and, um, the idea of building bikes was, you know, not, not anything that crossed my mind until a good friend of mine said, well, why don't you just build your own. And that was, that was the genesis. [00:02:31]Randall Jacobs (host): So, and we were just talking a moment ago, I, I, I was apologizing for the, the state of affairs in my house. 'cause I'm in the process of building a new house around the husk of a, of a old derelict, but, but lovely, uh, home that I just purchased. And you mentioned you built your home as well. So tell me a little bit about that. I'm kind of curious about this builder mentality, [00:02:53]Brad Bingham: yeah. So yeah, I did not, you know, obviously I did not build the entire home myself. Um, my dad was a, um, was a custom home builder for 25 years, and so he was retired at the time, and this was 2000, like 2002 to 2004. Um, he had just recently finished a home helping out my sister build, build a home in Bend, Oregon. And so about a, uh, about a year, year and a half after that, Um, I talked him into coming out here and, and helping me build a home. So it was a big, big project, but really, he, I have to say he did at least 80, 85% of the heavy lifting. Like, yeah, I mean, he was, he was amazing. He's, he passed away in 2008. Um, but he was just a super smart guy and really good at building homes and being efficient, not wasting materials. Um, you know, I was a, I was working for Moots at the time. Didn't have a huge salary or anything. It's not like I was a rich guy. We were really trying to build it as inexpensively as possible. [00:04:11]Randall Jacobs (host): Mm-hmm. Well, and I think, um, granted, sounds like your father was far more expert than mine, but we share that. Um, my, my father passed in oh seven and I didn't get to build a home with him, but I did get to work on, um, a couple of properties that, um, uh, he had, uh, my parents had purchased with, um, a aunt and uncle. And these properties were always underwater and always, you know, falling apart. And they'd never had the budget to do, you know, to hire out. And so it's just like, all right, we need to figure this out. And that's how I learned. You know, one of the key ways that I learned how to use tools, how to do things for myself, and there's a certain, um, there's a certain sense of, um, one personal responsibility and also with that personal, um, uh, competence and confidence that goes with learning from a young age to do things like, you don't need to hire an expert. You can consult experts. Maybe sometimes you do, but you can learn this. So that's, uh, that would seem to have carried into, uh, a lot of things in, in, uh, in what you've done starting at age 20 welding frames [00:05:21]Brad Bingham: Yeah. Yeah. And prior to that I was, you know, I was always on my dad's job sites, um, mostly cleaning up, you know? Um, [00:05:31]Randall Jacobs (host): as, as one does, and at when you're a grunt. [00:05:34]Brad Bingham: yep, yep. But, but yeah, you do learn a lot and yeah. Good stuff. Mm-hmm. [00:05:41]Randall Jacobs (host): Um, so tell me, so you mentioned you, you take this course, right? You're, you're in high school or just outta high school, and you go to work for Moots right after. How'd that come about? [00:05:51]Brad Bingham: No, I was, uh, I had the opportunity in high school to be part of a cooperative work experience, uh, with the world's largest dental equipment manufacturer. So I worked, I worked in their engineering department, um, really as a drafts person, uh, um, junior, senior year in high school. And then that carried over into, after high school. Um, I was not a, you know, there was a lot of, a lot of life things that, that kind of slowed me down from going to college. Um, my mom was recovering from some pretty harsh cancer and I wasn't really excited to, to leave her. My parents were recently divorced, like, you know, all these things kind of piled up to me staying, staying in my hometown for a year after high school. And I continued to work, uh, in that engineering department. Kind of the, the, uh, path would've been to go into mechanical engineering from there. But I, I kind of looked around and I was like, I don't think this is, for me, I just, you know, I don't wanna just be kind of a cog and cog in the wheel, you know, cog in the machine. Um, I wanted to have a, you know, more greater grasp, more of the whole scope of projects. Um, and that's, you know, bike, bike building allows you to do that. [00:07:18]Randall Jacobs (host): Well, for, for better or for worse, in a lot of regards, especially in the beginning when you're trying to get off the ground, [00:07:24]Brad Bingham: Mm-hmm. [00:07:25]Randall Jacobs (host): it's the product, it's the business, it's the marketing. And which is really just another way of saying how do you communicate, how do you build awareness? How do you connect with people? Um, So, so then, you know, walk us through kind of what, what that journey looks like. [00:07:40]Brad Bingham: So, you know, it's, it's funny, I, uh, I, like I said, you know, A gentleman that I worked with, uh, who was a really good friend, uh, at the dental, Manu dental equipment manufacturer. Um, he ended up becoming, you know, years later he was director of engineering. Uh, this is a big major company, like 1200 employees on site, um, major manufacturing capabilities right there in my hometown, which is just outside of Portland, Oregon. [00:08:12]Randall Jacobs (host): and what, um, what types of products [00:08:15]Brad Bingham: oh, uh, [00:08:16]Randall Jacobs (host): ha have I had your products in my mouth at some point? [00:08:19]Brad Bingham: uh, maybe not in your, maybe not literally in your mouth, but, but potentially actually, yeah, you probably have like the, uh, you know, the little suction wand that, uh, goes in your mouth while you're at the dentist. Yeah. I mean, they [00:08:32]Randall Jacobs (host): yeah. [00:08:33]Brad Bingham: they even produced that. So the company was a. [00:08:36]Randall Jacobs (host): Okay. [00:08:37]Brad Bingham: You walk into, you walk, walk into certain dental offices, and you'll see that every single piece in that office, it's me, sorry, is uh, every single piece has adec on it. Literally from the chair that you're sitting on to the cabinets, literally everything. [00:09:00]Randall Jacobs (host): So what I'm hearing is here you are, this, this young kid in, in, in high school, just outta high school. You get this, this opportunity to work in a very large, uh, organization in with, you know, seasoned professionals doing, you know, medical products at a whole nother layer, um, of complexity in terms of design and development and supply chain and things like that. And so you're dealing with that sort of thing. Um, and that was kind of your jumping off point. [00:09:30]Brad Bingham: Yeah. Yeah. And I, um, I got into the bike building thing because my buddy that I, I rode with, I broke a couple of cannondale and he said, why don't you just make, why don't you just make your own? [00:09:43]Randall Jacobs (host): Yeah. [00:09:44]Brad Bingham: so of course I did. And it kind of spiraled, you know, I was in his garage late every single night machining something. And, uh, you know, kind of once I built that first bike, it was a really great experience, but I was kind of like, well, what's, what's next in this? And then he said, why don't make one outta titanium? And, uh, so I went and took the United Bicycle Institute Titanium Frame Building course in 1996. Um, and it was taught by Gary Helfrich, uh, who is one of the, one of the founders of Merlin. [00:10:21]Randall Jacobs (host): Mm-hmm. [00:10:22]Brad Bingham: So, uh, yeah, through that process, moots got ahold of my name and. I got asked to come out to Colorado to interview for a welding position, and you know, as soon as they offered it to me, I took it. And kind of the, you know, the rest is, is history. And, you know, I did feel like that was a wonderful opportunity I got out here and I kind of initially thought to myself like, okay, I'll, I'll do a year out here, figure it out, and then I'll get back to Oregon and I'll start my own brand. [00:10:59]Randall Jacobs (host): Mm-hmm. [00:10:59]Brad Bingham: But I got out to Colorado and it's like, wow, I'm, I'm not gonna go home and build better bikes than this. And, you know, I'm, I'm not gonna go step, step away and just immediately be building better bikes. That's not gonna happen. Um, and I fell in love with, with Colorado and the, the stoke that people have here. [00:11:24]Randall Jacobs (host): Yeah. [00:11:24]Brad Bingham: So, [00:11:25]Randall Jacobs (host): And what, what is it about, you know, what was it about working at Moots that was particularly special for you, and like, who were some of your mentors? You know, what, what'd you learn there? [00:11:35]Brad Bingham: Well, it, it was a opportunity to work from the, the very bottom, you know, the very bottom to the very top kind of. And so I was able to experience, you know, every, every part of manufacturing while I was there, every, every part of manufacturing, a bicycle frame from titanium. Uh, so I started out welding, but pretty, I did that pretty solid for, uh, five years, five, six years, you know, tons and tons of welding. But while at that time, Kent Erickson was still, um, employed by Moots, and so even in those first few years I was helping, you know, Kent never used a computer. I brought some CAD skills with me, and so pretty quickly I was involved in design work and any little part he wanted to get machined, you know, we needed to do a drawing and I was a drafts person so I could create an engineering, you know, a print, uh, that somebody could read and manufacture it really easily. So, um, with a, with a lot of those skills that I brought, I was able to evolve at moots. You know, I, I look back on it and I think, oh, it, you know, happened pretty quick, but, but really it took a, took a number of years and by 2004, um, I was the production manager at Moots and managing, you know, the flow of the flow of products through the, through the factory. And, um, at the time it was about, I think it was about 14 or 16 guys and gals that were making the bikes. So, um, You know, and then designing all the bikes after Kent left. Um, and I was, uh, designing tooling and, you know, as new specifications came out, we would incorporate those into the bikes and yeah, just making it all happen. And then, uh, yeah, I finally, finally got tired of the, the high volume, you know, it just got, it got really, really big and I was, no, I was then just, like I said, kind of a cog in the machine. And, um, and then not long after my dad passed away, I kind of felt like it was time to make a change. [00:14:09]Randall Jacobs (host): Yeah, that'll, that'll definitely catalyze some, some serious self-reflection for sure. Um, uh, I think in my case as well, when my, when my dad got sick, um, you know, he, he had a, in my dad's case, it was a, a brain tumor. So as a type that you usually don't, uh, get more than like 6, 8, 10 months from, um, and from then it was like, okay, I moved back, moved back home, um, and resolve like, okay, what are the things that I would like to have done if I were on my deathbed and that I would like to do and share with my father while he's still around and like, you know, shifted my whole life trajectory. [00:14:51]Brad Bingham: Sure. [00:14:52]Randall Jacobs (host): Yeah. [00:14:52]Brad Bingham: Yeah. [00:14:53]Randall Jacobs (host): So, [00:14:54]Brad Bingham: I, yeah, I hope, did you get the, did you get the six or eight, 10 months with 'em? [00:14:59]Randall Jacobs (host): u…
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