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    Arts

    BlacksmitHER Radio

    Victoria Patti interviews blacksmiths around the world. They talk about being an artist blacksmith, their professional blacksmith careers, becoming a blacksmith, and some blacksmith history. Check out the podcast for useful tips to use in the shop, inspiration, humor and encouragement to forge ahead. Show notes and more resources are on the website www.blacksmitHER.com.

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    Copyright: © @2014 BlacksmitHER. All rights reserved

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    Latest Episodes:
    Episode #56 Jake James "Use a Top Tool Like a Pallet Knife" Jan 11, 2016
    Show notes

    Jake James is a British-born blacksmith and operates his business out of his forge in Vancouver, British Columbia, Canada. He has training from the Hereford College of the Arts in England and also apprenticed with Richard Bent for 3 years. He is one of the demonstrators at this year’s ABANA conference in Salt Lake City Utah.

    What We Talked About

    • Jake “stumbled” into blacksmithing early on in his life and was encouraged to attend the Hereford College of the Arts. At Hereford he took extensive classes in the blacksmithing program for one year. During the Easter Holiday students were encouraged to entre a “work placement” program, Jake was placed in Richard Bent’s workshop. From there he was then was immediately hired as an apprentice by Richard Bent.
    • Richard taught Jake how to free up his design work and invested a great deal of time and effort into Jakes training. Richard had a saying “There are no mistakes only opportunities” and it’s one of statements that has stuck with Jake through his designing.
    • After spending 3 years at Richard’s shop Jake felt he needed to go find his own design path. He ended up traveling to Sri Lanka and working with low tech blacksmiths making plow shears and farming equipment. He eventually ended up in Canada and met his wife in a pub one night in Vancouver, and there he stayed!
    • His blacksmith business has been open since 2005 and he has been able to provide for his family of three kids and his wife. He would like to start a product line and specialize in gates and entry ways, though he takes anything that comes through the door.
    • While Jake has a gallery upstairs in his shop for the public to see, he doesn’t advertise that it’s there and open because it’s hard to work on commissions while customers are perusing.
    • Jake’s shop is outside of Victoria, near Vancouver. He has a fabrication area in his shop with a welder, drill press, band saw and a concrete floor. He also has a dirt floor space that it his forging area, complete with two anvils, one power hammer, a flypress, 3 gas forges and a coal forge. He has just bought a Massey 300 Clear Space power hammer which is the “Rolls Royce of power hammers”!
    • Jake also teaches classes out of his workshop, his future plans are to offer corporate event weekends for a team building experience. Offering an opportunity for a team of 5 or 6 tome spend 3 to 7 days with Jake making a sculpture they can take back to the office.
    • The Center of Metal arts hired Jake to come and teach a week long class on designing and forging a collaborative sculpture last year in 2015. Eighteen smiths showed up for the class and they made a “Bacchus” with a theme of wine.
    • Something that Jake uses as a design premise is; “Texture should come as a result of generating form”. His design shapes are deeply textured during the forging process, this makes his artistic signature easily recognizable.
    • This year’s ABANA conference is in Salt Lake City and Jake will be there demonstrating with a team of 12 hand-picked smiths making a collaborative sculpture.
    • There are some very talented young smiths that are proving their mettle. Jake thinks there is room for the craft to grow more in the future, the younger generation smiths don’t have to re-invent or revive the craft as ABANA or BABA did in the 70’s, the younger smiths will take it and expand on it.

    Guest Links

    Jake’s Website - http://www.jakejames.ca/the-blacksmith/

    Jake’s Etsy page - https://www.etsy.com/ca/shop/JakeJamesBlacksmith

    Jake’s Houzz.com page - http://www.houzz.com/pro/jake-james/jake-james-artist-blacksmith

    A Big Thank You to today’s sponsor – www.ABANA.org

    If you enjoyed this episode, I would love it if you would support the show by:

    • telling your friends.
    • sharing this episode using the social sharing buttons below.
    • subscribing to the show and leaving a rating and review in iTunes. Not sure how? Just follow these simple steps here or watch the short video tutorial, http://youtu.be/rq4OCyRGjHc?list=UUH3MfNZLXlKgionAs6kMT_Q
    • subscribing to the show in Stitcher, http://www.stitcher.com/s?fid=54499&refid=stpr

    Thanks so much for your support!


    Episode #55 "2016 Future" Jan 04, 2016
    Show notes

    Welcome to 2016 on the Blacksmither Radio show. This is episode #55 and I’m going to talk about a few things I have planned for you and for me.

    The theme of 2016 is “Education” for me, for BlacksmitHer radio, and for you! I thought it was fitting since the theme of this year’s ABANA conference is “education” too! A few things that are playing into this theme and the first one is super exciting to me!

    I’m introducing BlacksmitHer Academy, www.blacksmitheracademy.com . The main mission of the academy is offer top notch blacksmithing education online. You will be able to learn from the best blacksmiths around the world right from your own home. It’s like I’m bringing the instructors to you – no travel expenses needed.

    There will be:

    • Live blacksmithing workshops that are online in my new virtual classroom, they will have specific dates and times
    • And eventually professionally created online technique courses, where you can learn at your own pace. Each course will have pictured tutorials, audio of the instructor talking though the steps, pdf handouts and interactive communication with the other students in the course and the instructor. I’m talking with ABANA on tying in their Controlled Hand Forging certification levels so the students going through each level will have direction throughout the series. Also looking into giving out certifications of completed levels. But that’s in the beginning stages right now and there’s a lot to work with that path!

    So I have the first two live online workshops scheduled for January 20th, a Wednesday and January 28th, a Thursday. Both at 5pm PST and each workshop will cover 8 different ways of punching and drifting with Mark Aspery as the teacher.

    He will cover 8 modules split into 2 workshops, each about 90 minutes in length.

    By signing up and registering for the workshops, you’ll receive exclusive access to my private state-of-the-art virtual classroom where you can chit chat with each other and ask the instructor questions.

    I will be hosting a few free live “Happy Hours” on Thirsty Thursdays Jan 7th and 14th in the classroom before the workshops so everyone can get a chance to check out the room, get used to it and chat with each other and about Mark’s Punch and Drift workshop. It’ll be fun, please join me at the “Happy Hour” events, I’ll be emailing my list details and I will post them on the BlacksmitHer website under the live blacksmithing classes tab, so stay tuned for those details.

    I will have the registration sign up links set up soon, hopefully this week.

    I’ve got a few educational things planned for my own growth in blacksmithing. I will be travelling to Argentina for 10 days in March with 30 other blacksmiths and architects. We are going to Buenos Aires, the Paris of Latin America. This city enjoyed a building boom for 50 years, from 1880-1930, as the capital of what was once one the ten wealthiest countries in the world. As a city lacking in major new construction over the last 80 years, Buenos Aires has felt the loss of the oral traditions of craft. Along with reviving craft, the populace is enthusiastic about the need to preserve their priceless architectural heritage. After we explore the city with locals on the first few days, we will divide into two groups. One group will present three days of blacksmithing demonstrations, 5 stations to be held in a public park, while the second group, US architects with an interest in preservation, will hold meetings and presentations to share their experiences, hear BA architects speak on their work, and seek solutions to current problems in preservation and adaptive re-use of historical buildings. We will be dancing the tango at night and one day we will experience gaucho life on an estancia or ranch. More information can be found on the website http://www.restorationcraftsmen.org/ and I will include some onsite interviews in future podcasts.

    I’m’ also trying to plan a trip to Israel this year to take classes from Zeevik Gottleib and Uri Hofi. I don’t know if I told you but I have taken a few lessons from Zeevik online and I really want to learn more about their ergonomic forging and everything else they will teach me. I’m really looking forward to this plan coming together in 2016. Believe me, I’ll share everything I can from that experience.

    As far as the direction of BlacksmitHer Radio, I sent out a survey a few months ago to my email list to find out what you wanted to hear and the results were overwhelmingly leaning towards learning new techniques and new projects. So I will be following the education theme to include reading more technical and “how to” articles from various ABANA Affiliate newsletters, with their permission of course!

    Also by interviewing more Schools that offer blacksmith instruction and courses. And will interview the instructors too. I’ve interviewed one of them, the Adirondack Folk School in episode #45. I will be talking more about what courses they will be offering this year too.

    I want to thank all of the sponsors of the show in 2015, they truly keep the show going, they cover the costs of the show, not all of the hours put into each episode but at least the hard costs of hosting the show are covered by the sponsors. I’ll admit I’m a bit picky when it comes to who I want sponsoring the show. I want them to be not only relevant to blacksmithing but I want them to have quality products to offer you

    So see ya later 2015 looking back, I made a few mistakes, I’ve been Impatient, at times a little tactless, and hard to bear with through some episodes. I might not always ask the right questions of my guests or have the right guest for that matter. So my friends, I ask you to forgive my past mistakes and continue to bear with me as I forge ahead with this show and other endeavors I bring to you this year. Welcome to 2016, the here and now. I hope everyone has the best and safest year of their lives.

    I’ll leave you with this quote from Mark Twain “Twenty years from now you will be more disappointed by the things that you didn’t do than by the ones you did do. So throw off the bowlines. Sail away from the safe harbor. Catch the trade winds in your sails. Explore. Dream. Discover.”


    Episode #54 "2015 Wrap Up" Dec 28, 2015
    Show notes

    2015 Wrap-up

    Well, 2015 has been excellent. We’ve shared so much content through BlacksmitHer Radio and I have to say it’s been so much fun and nothing short of EPIC?

    Let’s re-cap what we’ve heard and learned:

    Way back in January 2015 we found out about a touchmark that includes an anvil and gap-toothed smiley face…who was that, anyone??? That’s Dawn Raines touch mark from episode #14.

    Jodie Bliss, episode #14, told us that she writes a business plan every 6 months to stay on the right path.

    Then we heard straight from the owner of Nimba anvils, Jim Garrett in episode #16. How he and his brother became the owners and Jim’s latest project of 2 tons of forged bronze on a houseboat for a railing.

    Randy McDaniel told us about his new Hydraulic Forging Press book that he recently published with SkipJack Press and we heard from the owner of Skipjack Press Al Krysan. They have a plethora of blacksmithing books.

    Then in February Tom Willoughby talked about the cool factor and his anvil vultures in episode #19.

    Tim Cisneros told us the story behind the “wave Bench” and can you remember who said this remark? “For every hammer blow there should be a pencil stroke.” That was Mark Aspery in episode #21.

    We learned that Monica Coyne’s blacksmith shop runs totally off the grid. Then we hopped over to Australia to hear Mary Hackett talk about the women’s blacksmithing group called “Blacksmith Doris”.

    Then it was back to Cali, Weaverville in fact and the collaborative bench project that won an award at the Western States Conference in March,

    Carley Eisenburg talked about being on the Ellen DeGeneres show called Ellen’s Design Challenge and Todd Daniels from NOMMA said “to affiliate, the more you give the more you get”.

    In April we heard Tobbe Malm talk about his Bolt Poetry and the Iron Rose Project in Norway.

    May and June episodes were filled with great interviews of the CanIronX demonstrators: Albert Paley, Grant Haverstock, Zeevik Gottleib, Ian Hope Simpson, Lorelei Simms and her 7 generations of In the heat of July Dennis Dusek talked about his black-eye and how it was messing up his make-up routine in the mornings.

    Michael Budd from Ireland told us this on taking risks: “Sometimes you have to learn a new technique for a job and even though it might take twice as long, it pushes you forward as a craftsperson, artist and designer. It's not the most cost-effective way to work, but if you always choose most the cost-effective way, you won't produce the most interesting work.”

    In September we heard from a guy that out of his 2-car garage this active duty US Army Sargent offered free knife-making classes dubbed “Blade Therapy.” The organization is known as Resilience Forge and Nate Bocker is still bringing the therapeutic effects of blacksmithing to a wider community.

    Then we met Lynda Metcalfe, how she was part of a team that won the NOMMA Top Job Silver Award for a decorative railing near Charlotte, NC. It took 475 hours for her to design, build and install the 30 foot railing.

    Frosty the Lucky told us all about his T-burner and the Alaskan blacksmithing scene. Then we hopped across the country to upstate NY and learned about the Adirondack Folk School and their largest course is blacksmithing.

    Over Halloween Mark Aspery and I talked about the upcoming teaching tents and forging competitions at ABANA’s main conference in Salk Lake, Utah in July 2016. Do you remember the hints he gave that will help you win the competitions? Listen to episode #46.

    Then we met the new Hammer’s Blow editor, Dan Nauman, Wisconnie or Wisconsin. I’ve got to tell you guys something, I went to a Rocky Mtn Smith conference in 1998, this was when I met the infamous Francis Whitaker. Anyway I remember a demonstrator there who dropped an unfinished spiral basket in the slack tub, and he reached all the way down to the bottom, found it, all the while making a huge fuss of how gross the water was in the slack tub, he’s rooting around and then pulls out a completely beautiful finished spiral basket and said “see what the slack tub can do to your iron”….oh, everyone laughed and Francis nearly fell off his stool laughing.

    On a more serious note Andy Blakney told us about Quick and Dirty Tool Company’s warehouse fire, Victor Plitt talked about his new online blacksmithing forum called “The Iron Forge Fire”

    Kate Dinneen told us all about the upcoming Ypres, Belgium blacksmithing event to honor WWI veterans and their families. You know they are still looking for submittals for a panel design, you have until January 31st. Yes, I am submitting a design with Dennis Dusek, it’s about the American Field Service AKA AFS. “As German troops stormed into France in the summer of 1914, the American Colony in Paris inaugurated a volunteer ambulance service to transport the wounded from the front lines to the American Hospital on the outskirts of Paris.” Some of the drivers were women which was a big deal at the time. And 18 yr. old Ernest Hemingway was a driver for the AFS and used the experience as the basis of his novel A Farewell to Arms. So that’s our idea, what’s yours???

    coppersmiths on her mother’s side!

    We went across the “pond” to talk to Adriane Legge who told us about the 7 P’s, prior planning and preparation prevents piss poor performance. We stayed across the pond, in England and talked to Terrance Clark’s daughter Rebecca Knott and how she held her first hammer at the age of 3!


    Episode #53 – Stuart Geisler "A Suit and Tie in Blacksmithing?" Dec 21, 2015
    Show notes

    Stuart Geisler is an industrial blacksmith in Pennsylvania. He specializes in a variety of high quality, hand-made tools for the cooperage industry and the slate quarry industry out of Granville, NY. He started a blacksmith apprenticeship in 1977 after completing his physics and astrophysics at Villanova University.

    What We Talked About

    • When he was a little boy, he would visit a place that inspired him to become a blacksmith, the Bryn Athyn Cathedral. The metalwork incorporates animals and plants made of iron and monel (a type of metal alloy similar to wrought iron but has 65% nickel and 25% copper in it and resistant to corrosion).
    • Years later Stuart was studying Physics and Astrophysics as a graduate student at Villanova University. While attending University Stuart was looking for a job in Astronomy as a teacher, but they were hard to come by due to NASA cutbacks in the late 1970’s. While looking for a job in the classifieds, he saw an advertisement for an apprentice blacksmith in the “A” section since he was looking for an Astronomy position. He dressed up in a suit and tie for the interview of the apprentice position with master blacksmith, Fyodor Czub. Czub liked the fact that Stuart had enough respect for the craft and the master to dress up in a suit. They hired him immediately. He stayed there for 5 years.
    • This position gave Stuart the background to become an industrial blacksmith because of the lifting tools they would make there, such a lifting tongs and clamps to pick up logs and I-beams.
    • Stuart ended up supporting his parents after his father lost his job. This smoothed things over since his parents weren’t too happy he didn’t pursue Astrophysics.
    • Stuart always had a plan to open his own blacksmith business and bought the machinery needed while he was still employed as an apprentice. He left the company on good terms, so good that the company subcontracted forging work from him for the next 15 years.
    • Stuart is still working and teaching classes out of his 40ft x 60ft shop that is situated on 14 acres with the Snake River running through it. The shop is well equipped with trip hammers, seven anvils (including a 700lb Hay Budden), and a lathe.
    • Stuart is very involved with many blacksmith Facebook groups, and he is the Admin of a few such as Blacksmithing for Beginners, Blacksmith Enthusiasts, Blacksmithing for Beginners Tailgate page.
    • One of Stuart’s hobby’s is being a philatelist (aka stamp collector). The most interesting stamp he owns is one from the Vatican depicting a blacksmith.
    • His favorite tool is his 700 lb Hay Budden anvil; he bought it for $650 in 1976!
    • Today Stuart has a few companies that by his hand-made tools for a slate roofing industry, a leather retailer called Waltzing Matilda, and for the cooperage industry in Kentucky.

    Guest Links

    • Stuarts Website - http://snakecreekforge.weebly.com/about-stuart.html
    • Characteristics of Monel - http://www.gsa.gov/portal/content/113038
    • Waltzing Matilda - http://waltzingmatildausa.com/

    A Big Thank You to today’s sponsor Nimba Anvils, www.nimbaanvils.com

    If you enjoyed this episode, I would love it if you would support the show by:

    • telling your friends.
    • sharing this episode using the social sharing buttons below.
    • subscribing to the show and leaving a rating and review in iTunes. Not sure how? Just follow these simple steps here or watch the short video tutorial, http://youtu.be/rq4OCyRGjHc?list=UUH3MfNZLXlKgionAs6kMT_Q
    • subscribing to the show in Stitcher, http://www.stitcher.com/s?fid=54499&refid=stpr

    Thanks so much for your support!


    Episode #52 Forge Welding Dec 14, 2015
    Show notes

    I’m reading an article from the California Blacksmith Association Newsletter, I belong to that organization and my membership has helped me in so many ways. There are a lot of talented and skilled blacksmiths in California who belong to that association who share their tips and tricks of the trade. The newsletter is one that I look forward to reading every time it publishes (every other month), for information on becoming a member visit http://www.calsmith.org/ . The article is about Basic Forge –Welding by Jay Burnham-Kidwell, Golden Valley, Arizona.

    Forge welding seems to be one of the most controversial procedures in blacksmithing. Probably because it’s the most magical and scientific technique. Clarifying the process is difficult both in a live workshop and in a written article. Sharing the content in a podcast, audibly might be another way for you to absorb this magical process.

    From the article:

    “The basic requirements for a successful forge-weld are:

    • A clean, reducing coke or gas forge
    • Metals properly prepared and fluxed
    • Proper heat
    • Proper hammer control
    • Precise manipulation of the material, both within and without the fire
    • Speed in execution of the weld

    The areas to be welded should be brought to a bright orange or light yellow, wire brushed and fluxed.”

    Flux means “to flow”, there are many fluxes to be used, “20 Mule Team Borax” is the one of choice by the author of the article.

    Different alloys and carbon contents are talked about – how they will weld at different temperatures.


    Episode #51 - Kate Dinneen "Hotflash Metalworks and a Poppy Cenotaph in Belgium" Dec 07, 2015
    Show notes

    Kate Dinneen is a master blacksmith from Lawrence, Kansas. She's owned her own business called Hot Flash Metalworks since 2006. Her work can be seen across Kansas as well as on the gates at Shakespeare's Globe Theater in London. Kate has studied and mentored with blacksmiths internationally and is currently serving as a Global Assistant to a World War I memorial being designed at an event next year in Ypres, Belgium.

    What We Talked About

    • Kate's family came from Ireland many generations ago so she has a connection to the British Isles. She travels to the UK regularly to study and work there.
    • One of Kate's biggest blacksmith influences is Uri Hofi. She has spent time learning from him in Israel. Two of his students taught her to strike in an ergonomic way that protects the body and allows her to strike much longer.
    • Early in her career, Kate was involved in a new gate design at Shakespeare's Globe Theatre in London where she created one of the featured design elements.
    • Kate stays very busy at Hot Flash Metalworks and gets most of her work through word of mouth. She estimates that 60% of her work she gets to design herself and about 40% is based on someone else's idea.
    • She does charge a design fee and feels that it's better to charge it up front rather than bundling it in with the entire project cost. Her ideal pay structure would be to charge in three equal payments at beginning, middle and end, but she admits it's very hard to know final costs and the length of each project.
    • Kate does sporadically offer some training out of her shop, mostly to beginners. She also teaches a group of “at risk” kids through a local non-profit. “They teach basic job skills through the arts and I'm in charge of the metals component of it,” she says. They worked on spot welding and sheet metal work last semester and next semester they will try forging.
    • Kate has been appointed Global Assistant to a blacksmithing event in Ypres, Belgium in September 2016. Ypres is a battle site from World War I, which suffered mass casualties and heavy destruction. A cenotaph (a memorial to honor the dead who are buried elsewhere) will be designed and built.
    • The design competition for the 13 panels that will surround the cenotaph is still open until January. Find info at ypres2016.com. Each panel will be 28” x 29” and should contain a design element that is meaningful to WWI.
    • The cenotaph will also include 13 panels that represent all the countries that fought at the site. Those are being designed by invited blacksmiths from each country.

    Guest Links

    • Hot Flash Metals: www.lawrenceblacksmith.com/
    • Ypres Event: http://www.ypres2016.com/
    • Ypres Facebook Page: https://www.facebook.com/poppycenotaph/

    If you enjoyed this episode, I would love it if you would support the show by:

    • telling your friends.
    • sharing this episode using the social sharing buttons below.
    • subscribing to the show and leaving a rating and review in iTunes. Not sure how? Just follow these simple steps here or watch the short video tutorial, http://youtu.be/rq4OCyRGjHc?list=UUH3MfNZLXlKgionAs6kMT_Q
    • subscribing to the show in Stitcher, http://www.stitcher.com/s?fid=54499&refid=stpr

    Thanks so much for your support!


    Episode #50 – Victor Plitt "A New Online Blacksmith Forum" Nov 23, 2015
    Show notes

    Victor Plitt is a hobby blacksmith in Central Pennsylvania. He is a truck driver by trade and started blacksmithing a few years ago. Victor has also founded the Iron Forge Fire online blacksmith forum.

    What We Talked About

    • When Victor decided to take up blacksmithing as a hobby, he went to the internet to look for tools to buy and information on learning techniques. He came across the I Forge Iron forum and created a profile to be able to interact with the other members. Soon after joining the forum, Victor’s profile was deleted and he was not allowed back into the forum. Victor thinks it was because he entered his website information in his profile.
    • The Iron Forge Fire forum allows you to promote your business and website within your profile. You can also contribute and post information without a profile. There are about 209 members right now.
    • Victor held an “Iron in the Pot” challenge this past summer, it’s a very flexible contest for its beginner members to forge something within certain requirements. There were 12 that signed up for the challenge and 3 people ended up making something. At the end of the contest, each of the contestants sends their piece to another smith in the contest.
    • Victor is currently talking with the Williams Grove Historical Steam Engine Society about holding a Hammer-in on their grounds that has a blacksmith shop. He’s hoping to grow the blacksmith community there and maybe become an affiliate of ABANA.
    • Victor hopes to take his hobby to the next level and open a business with his two brothers. They are each into glass and wood, Victor is hoping to combine all of those mediums into sellable pieces.
    • The Iron Forge Fire also has a classifieds page for anyone to post tools for sale. You can upload pictures into tool categories and the checkout system is through PayPal.
    • Victor is also thinking about starting an “Etsy” type of online store where blacksmiths can sell their forged pieces and services. He has already bought the URL www.blacksmithgalleries.com.
    • Victor’s background in software development came from being in the Real Estate business when it was moving towards being online in the early 1990’s.
    • Victor’s favorite book is “Atlas Shrugged” by Ayn Rand and the main character’s name is Hank Rearden who developed a new metal alloy and called it Rearden Metal. Victor decided to use “Hank Rearden” as his username inside the Iron Forge Fire forum.

    Guest Links

    Iron Forge Fire website: http://www.theironforgefire.com/register/register

    Facebook page - https://www.facebook.com/TheIronForgeFire

    A Big Thank You to today’s sponsor – Nimba Anvils, www.nimbaanvils.com

    If you enjoyed this episode, I would love it if you would support the show by:

    • telling your friends.
    • sharing this episode using the social sharing buttons below.
    • subscribing to the show and leaving a rating and review in iTunes. Not sure how? Just follow these simple steps here or watch the short video tutorial, http://youtu.be/rq4OCyRGjHc?list=UUH3MfNZLXlKgionAs6kMT_Q
    • subscribing to the show in Stitcher, http://www.stitcher.com/s?fid=54499&refid=stpr

    Thanks so much for your support!


    Episode #49 – Quick & Dirty Tool Company "A Blacksmith Shop Warehouse Fire" Nov 16, 2015
    Show notes

    My guest today is Andy Blakney, one of the owners of the Quick & Dirty tool company. They specialize in making affordable tongs made here in the US out of Auburn Washington. On October 20, 2015 there was a large warehouse fire that burned in their shop and most of the contents, tools, machinery, stock. Andy tells us where they stand right now in assessing the damage. The very next day after the fire a Facebook page was created to help raise some money to help support the owners of the business and their families. People have been donating tools, knives, blacksmithing classes with all of the money going directly to Andy Blakney and Larry Langdon.

    What We Talked About

    • Quick and dirty Tool Co started in March of 2014 when Andy started working with Larry on making blacksmith tongs. The business has grown quickly to where Andy was making tongs 60 hours a week. In 2014 he made over 4,000 lbs of tongs.
    • Both Larry and Andy learned a lot of tool making skills from Grant Sarver who owned Off-Center Tools, which eventually was bought by Kayne and Sons.
    • The staple tongs that Quick and dirty Tools make are the v-bit tongs.
    • Typically they buy 60 bars of ½” round 1045 steel stock which yields about 810 lbs of tongs or close to 400 pairs of tongs.
    • When the fire happened in their shop, luckily they had been mostly caught up on their orders. They had the freshest tongs going in the US!
    • Andy is talking to a few blacksmith friends who might be able to continue the process of fulfilling tong orders in the near future.
    • When the fire happened, Andy was just about to start teaching a beginner’s blacksmithing class at Pratt Fine Arts Center in Seattle, WA. A half an hour after starting the class his cell phone was ringing off the hook and gathering texts from people asking him if he was OK. Andy immediately called Larry and his wife to make sure everyone was OK and then finished teaching his class.
    • Quick and Dirty Tool Company has hired a professional advocate to help them with the insurance process and estimation of damage costs.
    • The landlord of the building has offered Andy and Larry to move the contents salvaged from the fire to another shop across the street rent free. This is because of the close relationship they have with their landlord over the past 10 years.
    • A day after the fire happened a few blacksmiths created a Facebook page called the Quick & Dirty Fundraiser to help support Larry and Andy by asking people to auction items and have the proceeds go directly to Larry and Andy.
    • There is also a Go Fund Me page for monetary donations.
    • Andy talks about the “magic” punch lube they make and how it’s become known as the best lube for punching. The lube will soon be available for sale on the Quick & Dirty website.

    Guest Links

    • Go Fund Me page - https://www.gofundme.com/w56vhkss
    • Facebook Quick & Dirty Fundraiser page - https://www.facebook.com/groups/478212502348721/
    • Quick & Dirty Tool website – http://quickanddirtytools.com/
    • Quick & Dirty Tool business Facebook page - https://www.facebook.com/QDTool/

    A Big Thank You to today’s sponsor – Nimba Anvils, www.nimbaanvils.com

    If you enjoyed this episode, I would love it if you would support the show by:

    • telling your friends.
    • sharing this episode using the social sharing buttons below.
    • subscribing to the show and leaving a rating and review in iTunes. Not sure how? Just follow these simple steps here or watch the short video tutorial, http://youtu.be/rq4OCyRGjHc?list=UUH3MfNZLXlKgionAs6kMT_Q
    • subscribing to the show in Stitcher, http://www.stitcher.com/s?fid=54499&refid=stpr

    Thanks so much for your support!


    Episode #48 – Dan Nauman – "Blacksmith Archaeology" Nov 09, 2015
    Show notes

    Dan Nauman has been forging since 1979 and has been forging professionally since 1993. A turning point in his blacksmithing career was when he spent eight days learning from Francis Whitaker in Carbondale, CO, and three years later took Whitaker’s Master Class. With that knowledge, he started his forging business in Kewaskum, Wisconsin. At one point, he owned and operated three blacksmiths shops and up to 14 employees. Dan has demonstrated/taught at numerous blacksmith conferences, schools, and colleges. He has won two international awards for design and workmanship from the National Ornamental and Miscellaneous Metals Association (NOMMA.) He served on the (ABANA) board of directors from 2000-2006 and is now the new editor of the Hammer’s Blow magazine.

    What we talked about

    • Dan’s interest in blacksmithing derived from a childhood of self-sufficiency at a family summer cabin in the backwoods of Wisconsin. He visited a blacksmith shop nearby and was excited to see the craft was still alive.
    • He eventually signed up to take a workshop from the blacksmith shop he visited a couple of years earlier. The owners of the shop were impressed with how quickly Dan was learning to swing the hammer and asked if he would like to work at the shop in trade for knowledge. Dan said yes!
    • Soon he was signed up with many ABANA affiliates, the Illinois Valley Guild of Metalsmiths, Blacksmiths Association of Missouri, Indiana Blacksmithing Association, Alabama Forge Council and more, to learn what other’s around the country were doing within the blacksmithing world.
    • His turning point in blacksmithing came when he spent eight days learning from Francis Whitaker, a modern master blacksmith who worked with Samuel Yellin and Julias Schramm.
    • In 1993, Dan opened his first blacksmith shop and was able to survive with an income from this business. Two years later, in 1995, he noticed there was a blacksmith shop in Bailey’s Harbor, WI (the Cape Cod of WI) that he wanted to be involved with to sell his forged pieces.
    • Then Dan was able also to lease the blacksmith shop where Dan took his first class; this would make three blacksmith shops that Dan was running at the same time!
    • Filling his retail shop in Bailey’s Harbor with forged pieces and filling wholesale orders for The Pottery Barn and Kohler were the main source of income for 11 years. In 2003 both of those companies stopped ordering from Dan and went to China to fill their orders.
    • Dan is now a “one man band” working out of his shop, Big Horn Forge. He teaches blacksmithing classes out of his shop, offering 11 workshops for up to 4 students at a time.
    • Dan was offered a grant from the Francis Whitaker Educational Blacksmith Foundation to photograph the works of Cyril Colnik, the famed Austrian-born metals master. This led him to become the project director on a documentary film called "Forged Elegance." The video aired on Milwaukee and Wisconsin Public Television. Colnik worked as a smith in Milwaukee during the late 19th and early 20th centuries. His works can be seen around Milwaukee—most notably at the Villa Terrace Decorative Arts Museum.
    • In 2005, Dan won a National Ornamental and Miscellaneous Metals Association (NOMMA) “Top Job Award” for a chandelier made for the “Captain Frederick Pabst Mansion”, Milwaukee, WI. It was one of the hardest jobs Dan had ever completed.
    • Another NOMMA Top Job Award Dan received was for a set of gates he worked on in conjunction with Finelli Ironworks. He made 100 compound rosettes and 64 sets of compound square rosettes (with each rosette taking 5 ½ hours to make) for the gates.
    • Dan is now the new editor for the ABANA publication called the Hammer’s Blow magazine.
    • Dan’s meaning of being a blacksmith and how the 9 forging fundamentals (drawing, upsetting, bending, twisting, joints, forge welding, punching, slitting) cannot be found in any other metal craft.
    • He talks about his direction for the publication, including metalworking compliments such as repousse and chasing. Peter Ross, Tom Latane, Doug Wilson and Bob Walsh will be his “writer’s staff”.

    Links:

    Dan’s Bighorn Forge website - http://www.bighornforge.com/

    Facebook page for Bighorn Forge, Inc - https://www.facebook.com/Bighorn-Forge-Inc-202367173116761/

    Bighorn’s Blog website - https://bighornforge.wordpress.com/

    A Big Thank You to today’s sponsor – ABANA

    If you enjoyed this episode, I would love it if you would support the show by:

    • telling your friends.
    • sharing this episode using the social sharing buttons below.
    • subscribing to the show and leaving a rating and review in iTunes. Not sure how? Just follow these simple steps here or watch the short video tutorial, http://youtu.be/rq4OCyRGjHc?list=UUH3MfNZLXlKgionAs6kMT_Q
    • subscribing to the show in Stitcher, http://www.stitcher.com/s?fid=54499&refid=stpr

    Thanks so much for your support!


    Episode #47 -Mark Aspery "The Last Hammer's Blow for Mark Aspery" Nov 02, 2015
    Show notes

    The Last Hammer’s Blow for Mark Aspery

    Welcome to Blacksmither Radio, it’s Episode number 47 and today I have a very special guest to mark a change in the Hammer’s Blow editorship. If you are unfamiliar with what the Hammer’s Blow is, it’s a quarterly publication of technical blacksmith projects offered by the non-profit org ABANA. And today I have Mark Aspery here to talk about the end of his time being editor of the Hammer’s Blow.

    What we talk about:

    • Mark talks about what it takes to put together one issue. He has asked the submitters to send him their forged example pieces for him to photograph because he already has the equipment and set-up. Then there is a discussion around the wording or text for the article. Mark creates a press ready pdf document in a specific software for editing and producing a magazine.
    • Within each issue, Mark likes to have at around 4 to 5 different articles published. The goal for Mark has been to include beginner, intermediate and expert level forging projects.
    • The Hammer’s Blow editor before Mark Aspery was Brian Gilbert. Brian included a useful tool section, some shop tours, Mark changed the structure a little by focusing on just the smithing.
    • One of the things Mark has learned over the past 5 years is when anyone writes anything down about a specific technique, by the time they are finished writing, they will know more about that subject than they did at the start, it’s an educational process.
    • What’s next for Mark? Two books are on the horizon: one all about locks, latches and hinges, and the second book will be a coffee table book about the ironwork in the Cathedral of Learning building on the campus of University of Pittsburg. Some of the ironwork includes pieces from Samuel Yellin.
    • This winter Mark will have surgery on both of his hands, one at a time, due to a condition called “Viking Hand” (scarring of tissue).
    • We talk about the upcoming ABANA conference in Salt Lake, Utah, July 13 – 16, 2016. The benefits of going to the conference include the social interaction, the demonstrations, the hands-on teaching tents, the tailgate sales and the competitions.
    • The teaching tents will be split into two Each with about ten forging stations, with a mix of coal and propane forges. There will be six half-day teaching sessions and will be staffed by Darryl Nelson, John McClellan, Gerald Boggs, Gerald Franklin and Mark Aspery.
    • Mark is pulling together some lunch time slots in the teaching tent for beginning demonstrators to “cut their teeth” and have a turn at teaching.
    • Each competition will be divided into three levels: Novice – beginning or novice smith, Intermediate/Amateur smith and Open/Professional or strong
    • Chain Making competition on Wednesday - How many links can you forge weld together to make a chain in a 20 minutes? Hints from Mark:
      • Forge welds don’t have to be pretty, if it’s stuck, then it’s good
      • Make a single link, and then make another single link and make the third “middle” link to chain them together.
      • Then repeat that again - so you have two lengths of three links, then make another single link to connect two lengths together.
      • The novice level will probably make 4 to 5 links, the intermediate level will make 6 to links and the open should make around 8 links.
      • Try using the pritchel hole to make the “u” shape and in your shop (ahead of time) figure out how much of the round stock to put down the hole.
    • Thursday’s Competition – Animal Heads with Darryl Nelson who will demonstrate a bear head just before the competition starts.
      • Novice level – Create a two-dimensional animal head, tooling and 1 ¼ x ¼ flat bar provided
      • Intermediate level – Create a three-dimensional animal head from 1-inch square stock, tooling provided. Open mouth optional.
      • Open level – Create a three-dimensional animal head from 1 ½” square stock. Provide your own
    • Friday's Competition – Tong making with John McClellan
      • Novice level – Create simple twist Jaw tongs from 3/8” by 3/4” flat bar. Tongs should be able to hold ¼” flat bar. Tooling and material provided punched rivet hole and factory rivet.
      • Intermediate level – Create scrolling tongs forged from 1” by 3/8” flat bar. Punched rivet hole and factory rivet.
      • Open level – Create flat or open jaw tongs to hold ¼” flat bar. ¾” stock will be provided with a ½’” round bar for forge welding on reins, extra points for this! Punched rivet hole, factory rivet or handmade rivet from 3/8” bar.
      • Mark’s tip on bringing punches for punching the rivet hole is to bring two punches. Buff the working ends so they are shiny, then drop the punch into a 3/8 inch hole to produce a ring of color on your punch. This will be the indicator of when your punched hole reaches the 3/8’s dimension.
      • Another tip is to dress the outside top part of the reigns first with your hammer, so when you dress the inside part of the reign, the outside is then being flattened by the face of the anvil.
      • Advice on making your own rivet for the tongs, bring a ½” nut to place under the tongs while forging the top of the rivet head. The length of the rivet should be ½” above the boss, ¾” for the width of the boss and another ½” below the boss.

    I’m going to start scoping and I have a plan to scope from the conference and competitions! So What is scoping? It’s called Periscope and it’s a free app for your mobile device (Android or iOS devices) that allows me to broadcast a live stream from anywhere and interact with the people watching you through our mobile devices – and it’s for free! I will be live streaming from blacksmithing events and from some of my podcast interviews. It’s super easy to use too! I’ll have instructions on how to get the app and set up a free account on the blacksmither website, in the blog section, I’ll also include it in my email newsletters too, so be sure you are signed up to receive my weekly emails. You can sign up by clicking the subscribe box on the About page of Blacksmither.com. Once you start to follow me or my handle @blacksmithervic the Periscope app will notify you when I will start a live broadcast. And if you miss the live broadcast, don’t worry, the replays are available on Periscope for 24 hours after the broadcast goes live. If you watch any of my live scopes in the future, know that you can interact with me through a comments field and with others that are watching.


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